The printing method you choose for your custom apparel will determine whether or not it is a success. DTG (Direct to Garment) and screen printing are two widely used techniques. Each has its own characteristics, strengths and considerations.

 DTG (Direct to Garment) and screen printing are two different methods of transferring designs on garments such as hoodies. DTG is a relatively recent technique that uses inkjet to apply ink directly to the fabric. It allows for vibrant colors and intricate details, which makes it ideal for complex designs and small-to-medium print runs. Full-color printing is flexible and suitable for high-detail designs. However, the higher costs of ink may make it less cost-effective when used for large-scale production. Screen printing is a more traditional method that involves stenciled screens and multiple layers of ink.

It excels in terms of durability and cost effectiveness for large orders. Screen printing offers vibrant colors and long-lasting prints, but may be better suited to simpler designs. The choice between DTG or screen printing is ultimately based on design complexity, quantity required, color variations, and budget considerations. Each offers unique advantages tailored for specific printing needs.

We'll explore DTG vs. Screen-printing, these methods in detail to help you make a decision tailored to your specific needs.

What Is DTG Exactly?

The difference between DTG vs. Screen printing DTG is different from screen printing because it uses digital technology that prints full-color designs of high quality directly onto fabrics, usually cotton or cotton blend garments. DTG printing is a more complex and detailed method than screen printing. Instead of using stencils, DTG allows you to create intricate designs and use a wide range of colors.

DTG printing involves pre-treating a garment with a solution that ensures proper ink adhesion and absorption. The garment is then loaded into the DTG and the design is directly printed onto the fabric. DTG inks are water-based inks that absorb into the fibers of the fabric, giving it a soft touch and vibrant colors.

It is a popular choice for businesses that offer personalized and custom-designed clothing items, as it allows for quick turnaround times and the ability to print detailed and intricate designs. Businesses that sell personalized clothing and customized items often choose DTG printing because it offers quick turnaround times, and allows intricate and detailed designs to be printed.

And Screen Printing Is?

Silk screen printing is a widely used and traditional method for printing designs onto various surfaces including paper, fabric, metal and plastic. This method is used to create high-quality prints for items like T-shirts and posters.

Design Prepare

First, you need to create a stencil or screen, which represents the design that will be printed. Screens were traditionally made from silk but are now usually made out of polyester and other synthetic materials.

Screen Coating

The screen is coated in a light-sensitive coating. The emulsion is dried, then the design is applied to the screen and exposed to the light. The design blocks the light from the areas of the emulsion that are covered with the emulsion.

Washing Out

The screen is then washed in water after exposure. The emulsion areas that were exposed to the light have hardened and created a stencil. The areas that were not exposed to light wash away leaving holes through which the ink can pass.

Printing

The screen is then mounted onto a printing press and the printed item (such as a Tshirt) is placed directly on the printing platen. The top of the screen is inked, and then a squeegee pushes the ink down through the stencil to the substrate. The printed item is then removed from the screen.

Drying

To set the ink, the printed item must be dried or cured. Air drying or specialized equipment can be used to achieve this.

Repeat Colors

Each color in a multicolor design requires its own screen and printing pass. To create the final design, colors are layered over each other.

The durability and versatility of screen printing makes it ideal for large production runs. Screen printing is often used for custom apparel, posters and promotional items. It can be difficult to create complex designs in multiple colors and it costs more for each color.

Design Complicatency

DTG vs. screen printing: DTG is superior to screen printing when it comes down to handling intricate designs. This technology is ideal for reproducing photorealistic details, gradients and fine lines. This method is ideal when you need to create designs that require precision, fine details, and a wide range of colors.

Screen Printing

Screen printing is best suited for simple designs and solid colors. This method is best suited to designs that have fewer details and solid colors. This method requires separate screens for every color. It is therefore less able to reproduce intricate details compared to DTG.

Color Variation

DTG Printing

DTG is a powerful tool because it can render many colors, without having to incur additional setup costs. It is therefore the best choice for any design that requires a wide range of colors, complex shading and gradients.

Screen Printing

Screen printing, on the other hand, requires a separate setup and screen for each color of the design. It is more cost-effective to use solid colors and less color variations.

Print Run Size

DTG Printing

DTG vs. screen printing DTG is a great choice for smaller to medium orders. When dealing with low volume production or one-off printing, its efficiency shines. It is an economical option for short runs.

Screen Printing

As the order size grows, screen printing becomes more economical. Screen printing is the best option for bulk orders because it's efficient and cost-effective for large production runs.

Durability

DTG Printing

DTG vs. screen printing: DTG inks have a water-based base, which gives them a softer touch on fabric. The prints may be durable with the right care but they might not last as long as screen printing when it comes to high-wear situations.

Screen Printing

The inks used for screen printing are based on plastisol, which provides a durable and robust finish. It is therefore a great choice for items that are frequently washed and worn.

Turnaround Time

DTG Printing

DTG printing is a great option for small orders, as it offers a fast turnaround. Its minimal setup time makes it a great option for projects that have tight deadlines.

Screen Printing

The setup time for screen printing is longer, especially when using multiple colors. Once the initial setup has been completed, screen printing is very efficient when it comes to larger orders.

Cost Considerations

DTG printing

DTG vs. screen printing DTG printing is a cost-effective option for full-color designs, especially for small-to-medium quantities. The short-run nature of DTG printing is ideal for small businesses and custom projects.

Screen printing

Screen printing is more expensive at first, but it becomes cheaper when you order larger quantities. The cost of using multiple screens per color is offset when producing large orders.

Conclusion

Your choice between DTG and screen printing should be based on the specific requirements of your project. DTG printing offers a fast turnaround, full-color designs and flexibility for smaller orders. If you are looking for durability, affordability and ease of design in larger quantities, screen printing is the best option. To make the best decision, you should consider the complexity of your design, your budget, and the size of the production run

Choose the printing technique that best reflects your vision for your custom apparel. We can help you decide which method is right for you, DTG vs. screen printing. Our team of experts can guide you to the best method for your needs.